What Is Drive-In Pallet Racking?
Drive-in pallet racking is an efficient solution for maximizing high-density storage. Forklift operators can drive directly into the racking system and lift pallets above the rails to place them, reducing the floor space dedicated to aisles and creating more room for pallet positions. This approach offers excellent cubic foot utilization at an affordable cost per pallet position.
However, the design and the close interaction with moving forklifts make drive-in racking susceptible to damage. Focusing on three key areas can help reduce impacts and maintain the system's integrity.
Having The Right Forklift
Don’t assume that a forklift in your current fleet can navigate drive-in pallet racking effectively. The overhead guard (OHG) is often too wide to move smoothly in and out of the racking. Opting for a smaller forklift, such as a 3,000 lb 3-wheeler, could be a solution, but only for handling smaller capacity items. To prevent the OHG from striking the racking sides, work with the forklift manufacturer and local dealer to customize the structure by narrowing the sides for better compatibility.
Quality Pallets
Pallets used for drive-in pallet racking must be a consistent size and made of quality materials. Consistent sizing is important because the racking dimensions are precise. Quality materials protect pallets from damage, so they remain intact. These two factors ensure loads will easily glide into place after being placed on the rails without additional prodding by the forklift operator.
Forklift Operator Training
All forklift operators must be trained per OSHA guidelines, but additional training should be offered to operators loading and unloading product in the drive-in pallet racking. Visibility inside the racking is restricted; therefore, slower, precise driving is needed to prevent impact between the forklift and racking.
Pallet Rack Inspection
Regular inspections of drive-in pallet racking are vital to identify damage. Every hit to the racking compromises the steel’s structure and storage capacity. Damaged racking should be replaced to keep employees safe, especially the forklift operator who is physically inside the structure. Column protectors may also be considered as a preventative measure.
Consider drive-in pallet racking for your warehouse and application. ProLift can ensure expertise with pallet racking solutions and safety training classes.
